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re-gelcoating something entirely #240653
11/30/11 08:35 PM
11/30/11 08:35 PM
Joined: Feb 2005
Posts: 4,118
Northfield Mn
Karl_Brogger Offline OP
Carpal Tunnel
Karl_Brogger  Offline OP
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Northfield Mn
The bottom of my jet-ski is an awesome shade of purple. [sarcasm] It needs a bunch of repair anyway, (along with wanting to cut and mud in a bigger pump) and I'd like to change the color.

Should I sand everything down to the glass then re-spray it? Or just rough up, repair and spray it. I was thinking that every time there's a scratch that sweet shade of purple would shine through if I do it this way though.

If this goes well I might try a pair of boat hulls.


I'm boatless.
-- Have You Seen This? --
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240664
11/30/11 10:40 PM
11/30/11 10:40 PM
Joined: Sep 2002
Posts: 3,224
Roanoke Island ,N.C.
Team_Cat_Fever Offline
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Roanoke Island ,N.C.
If you're not worried about weight(the jetski) just scuff and re-gelcoat ,or better yet good marine paint. For your boat hulls I'd try to remove as much or more than you add back, if it's a race boat. And do yourself a favor and use that Duratec (sic?) stuff if you gelcoat.


"I said, now, I said ,pay attention boy!"

The cure for anything is salt water - sweat, tears, or the sea
Isak Dinesen
If a man is to be obsessed by something.... I suppose a boat is as good as anything... perhaps a bit better than most.
E. B. White
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240665
11/30/11 10:40 PM
11/30/11 10:40 PM
Joined: Nov 2003
Posts: 749
Santa Cruz, CA
SurfCityRacing Offline
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Santa Cruz, CA
If the weight of the old gel isn't an issue, I'd just fair it and put some tooth in the existing gel. Spray, wet sand, buff, done. Use Duratec clear additive.


(edit: Obviously Cat Fever has no idea what he's talking about. You beat me by 20 seconds. grin)

Re: re-gelcoating something entirely [Re: Karl_Brogger] #240667
11/30/11 10:58 PM
11/30/11 10:58 PM
Joined: Feb 2005
Posts: 4,118
Northfield Mn
Karl_Brogger Offline OP
Carpal Tunnel
Karl_Brogger  Offline OP
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Tooth? Is that a typo Jeremy?


I'm boatless.
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240669
11/30/11 11:21 PM
11/30/11 11:21 PM
Joined: Jun 2001
Posts: 3,293
Long Beach, California
John Williams Offline
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Long Beach, California
Nope - he means give the new gelcoat something to bite, i.e., rough up the surface before application... sometimes the interface where the old gel has been taken off and the competent existing gel can have a "toothed" or zig-zag appearance, too. This gives a better surface that yields less apparent repairs. Think of the black zig-zag on Charlie Brown's yellow shirt...


John Williams

- The harder you practice, the luckier you get -
Gary Player, pro golfer

After watching Lionel Messi play, I realize I need to sail harder.
Re: re-gelcoating something entirely [Re: John Williams] #240672
12/01/11 05:57 AM
12/01/11 05:57 AM
Joined: Oct 2002
Posts: 606
Maryland
Kris Hathaway Offline
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Maryland
You are trying for a "mechanical" bond. If you shoot multiple layers of gel coat, you want to do it before the first layer flashes off so that a chemical bond is achieved for the those layers.


Kris Hathaway
Re: re-gelcoating something entirely [Re: Kris Hathaway] #240673
12/01/11 06:46 AM
12/01/11 06:46 AM
Joined: Jun 2001
Posts: 12,310
South Carolina
Jake Offline
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Jake  Offline
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South Carolina
Originally Posted by Kris Hathaway
You are trying for a "mechanical" bond. If you shoot multiple layers of gel coat, you want to do it before the first layer flashes off so that a chemical bond is achieved for the those layers.


And since the gelcoat that is already there is chemically cured, there's nothing left for the new gelcoat to bond with on the molecular level. So, you give it tooth...rough sand it. This gives the new gelcoat something to mechanically bind to.


Jake Kohl
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240675
12/01/11 08:43 AM
12/01/11 08:43 AM
Joined: Apr 2004
Posts: 713
WA, ID, MT
davefarmer Offline
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davefarmer  Offline
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WA, ID, MT
How rough, 80 grit?

Re: re-gelcoating something entirely [Re: davefarmer] #240678
12/01/11 08:52 AM
12/01/11 08:52 AM
Joined: Jun 2001
Posts: 12,310
South Carolina
Jake Offline
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Jake  Offline
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South Carolina
Originally Posted by davefarmer
How rough, 80 grit?


Personally, I start lower to get the high spots out but finish up with 220 grit before gelcoat.


Jake Kohl
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240682
12/01/11 09:14 AM
12/01/11 09:14 AM
Joined: Jan 2009
Posts: 5,525
pgp Offline
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I went to 320 and I'm having some adhesion problems.


Pete Pollard
Blade 702

'When you have a lot of things to do, it's best to get your nap out of the way first.

Re: re-gelcoating something entirely [Re: Jake] #240689
12/01/11 11:55 AM
12/01/11 11:55 AM
Joined: Oct 2002
Posts: 606
Maryland
Kris Hathaway Offline
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Kris Hathaway  Offline
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Posts: 606
Maryland
I started at 60 and gel prepped at 150 with good success. Gel coat is so thick and if you get a nice flow, the final will been very rewarding especially when you get to the rough cut compounding phase.


Kris Hathaway
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240690
12/01/11 11:59 AM
12/01/11 11:59 AM
Joined: Jan 2009
Posts: 5,525
pgp Offline
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pgp  Offline
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"Thickness". I don't have enough which is part of the adhesion problem but too much will lead to crazing.



Pete Pollard
Blade 702

'When you have a lot of things to do, it's best to get your nap out of the way first.

Re: re-gelcoating something entirely [Re: Kris Hathaway] #240695
12/01/11 12:45 PM
12/01/11 12:45 PM
Joined: Jun 2002
Posts: 1,658
Florida Suncoast, Dunedin Caus...
catman Offline
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Florida Suncoast, Dunedin Caus...
Originally Posted by Kris Hathaway
You are trying for a "mechanical" bond. If you shoot multiple layers of gel coat, you want to do it before the first layer flashes off so that a chemical bond is achieved for the those layers.


This is true if your using Duratec. Treat it like paint. However, If your shooting gel coat without wax or Duratec you can let each coat kick before the next coat and still have a chemical bond. Gel coat without the additives stays sticky after curing. Then mix the Duratec or wax in the last coat.

I've quit using Duratec. The cost isn't worth the slightly less orange peel ( still have to sand and polish )

Block sand with 80 to start. Fill any bad spots. Sand those areas till smooth. One more time with 180 all over. Spray two to three coats w/out additives. One last coat with additives. Then I would block with 180 until the peel is almost gone then wet sand 220, 400, 600, 800 and buff. Hopefully you don't go through.

It's the bottom of a ski so I wouldn't put too much into it.

When your spraying make sure your careful when feathering and don't stop in the same place as you put coats on. You can wind up with a few very high spots.


Have Fun
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240696
12/01/11 12:58 PM
12/01/11 12:58 PM
Joined: Jan 2009
Posts: 5,525
pgp Offline
Carpal Tunnel
pgp  Offline
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Is there a difference in gel coat brands? What's a good source?


Pete Pollard
Blade 702

'When you have a lot of things to do, it's best to get your nap out of the way first.

Re: re-gelcoating something entirely [Re: catman] #240738
12/02/11 12:02 AM
12/02/11 12:02 AM
Joined: Nov 2003
Posts: 749
Santa Cruz, CA
SurfCityRacing Offline
old hand
SurfCityRacing  Offline
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Posts: 749
Santa Cruz, CA
Originally Posted by catman
Originally Posted by Kris Hathaway
You are trying for a "mechanical" bond. If you shoot multiple layers of gel coat, you want to do it before the first layer flashes off so that a chemical bond is achieved for the those layers.


This is true if your using Duratec. Treat it like paint. However, If your shooting gel coat without wax or Duratec you can let each coat kick before the next coat and still have a chemical bond. Gel coat without the additives stays sticky after curing.


Yeah, man. Hotcoat! Spray a good heavy coat of gel, don't make it sag though. Walk away for a bit to let it go off a little, and toss the gun in a cool place... we use a small fridge... then come back and spray a little more. Repeat several times. You've got to watch the thickness though to avoid runs.

I know a guy that walks away from the first coat and takes the opportunity to leisurely grind up his weed. Then he goes back to spray. The second break he rolls a spliff, and goes back to spray a little more. The third break he smokes it, and goes in for his final application. Says it helps him avoid the peel, which lessens his finish time.

I usually take old gel down to 120 before spraying. Fix any and all pinholes ahead of time to avoid pin air. Don't use any epoxy fillers. Marinetex should be banished from the cat sailor's lexicon...hate that shite. It's ruined more gel repairs than any other substance known to man. Formula 27 works well.


Last edited by SurfCityRacing; 12/02/11 12:04 AM.
Re: re-gelcoating something entirely [Re: SurfCityRacing] #240742
12/02/11 08:29 AM
12/02/11 08:29 AM
Joined: Dec 2001
Posts: 5,590
Naples, FL
waterbug_wpb Offline
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you make it look so easy. Must be the spliff!

Thanks for that cool vid


Jay

Re: re-gelcoating something entirely [Re: waterbug_wpb] #240747
12/02/11 09:34 AM
12/02/11 09:34 AM
Joined: Nov 2003
Posts: 749
Santa Cruz, CA
SurfCityRacing Offline
old hand
SurfCityRacing  Offline
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Joined: Nov 2003
Posts: 749
Santa Cruz, CA
Originally Posted by waterbug_wpb
you make it look so easy. Must be the spliff!

Thanks for that cool vid


I learned form the best in both realms. grin

I tried to make that vid using what a typical garage repair guy could get, or would have laying around. I shot it in my driveway, after work, the sun was going down, it was too cold, my wife kept knocking on the window to tell me it was dinnertime, you know, the typical hardships of repairing boats in an uncontrolled environment.

Re: re-gelcoating something entirely [Re: SurfCityRacing] #240774
12/02/11 06:02 PM
12/02/11 06:02 PM
Joined: Feb 2004
Posts: 60
Kaneohe Bay
D
Dray Offline
journeyman
Dray  Offline
journeyman
D

Joined: Feb 2004
Posts: 60
Kaneohe Bay
Old glass man here,
Never need anything but resin vapors to spin my ceiling. It's needed after grinding out the soft stuff for a repair and itching for a week.
The word "tooth" was used earlier. In the coating world it would be referred to as "profile". Yes 150 grit would be best to start with for either spraying or putting on thickened with a squeegee.
I think that's my 2 cents after sniffing resin for a few years.


NACRA Dealer
NACRA Infusion "sailing"
Hobie Tiger "sold"
Hobie 20 "sold"
Re: re-gelcoating something entirely [Re: Karl_Brogger] #240775
12/02/11 06:05 PM
12/02/11 06:05 PM
Joined: Jan 2009
Posts: 5,525
pgp Offline
Carpal Tunnel
pgp  Offline
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Posts: 5,525
What would you thicken with to squeegee?


Pete Pollard
Blade 702

'When you have a lot of things to do, it's best to get your nap out of the way first.

Re: re-gelcoating something entirely [Re: pgp] #240777
12/02/11 06:15 PM
12/02/11 06:15 PM
Joined: Feb 2004
Posts: 60
Kaneohe Bay
D
Dray Offline
journeyman
Dray  Offline
journeyman
D

Joined: Feb 2004
Posts: 60
Kaneohe Bay
What ever is in my bag of tricks but mostly thicksil (a fine powder)


NACRA Dealer
NACRA Infusion "sailing"
Hobie Tiger "sold"
Hobie 20 "sold"
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