Fwiw, I read the Bernard Smith book "The Forty Knot Sailboat" many years ago and he seemed to think fat foils would work. But I'm not a rocket scientist, he was.
"Some things just didn't fit into the high speed sailing forensics puzzle and we refused to neglect them. We had been constantly told how thin foils were the only way to go... and yet our big, 'fat', Mk1 foil had repeatedly hit over 50 knots. When we applied the theories and associated numbers that sent us down the path to superthin foils to the old Mk1 foil it showed that we would be very optimistic to even achieve 40 knots. It was obvious that something was wrong..."
Last edited by pgp; 02/05/1312:19 PM.
Pete Pollard Blade 702
'When you have a lot of things to do, it's best to get your nap out of the way first.
Well, again, I have some things keeping me off the water. So while I'm on hold I may just cobble up 1 board 50% longer, drop it in the trunk and see if it does any better than the stock board. If there is any appreciable difference I would be satisfied with that. I won't be collecting any pickle dishes so there isn't much point in throwing a lot of money at it.
The Charlotte Sun Herald newspaper had you with 3rd place at the Charlote Harbor Regatta and you weren't even there to pick up your pickle dish.
I think it would be do-able, aircraft props have been made from laminating wood for over 100 years. IIRC they were all pretty much parallel.
This isn't your grand daddy's airplane prop...dagger board foil sections and loads are all completely different.
Originally Posted by macca
If the boards were short enough then for sure you can do it in wood, but with the aspect ratio and foil section shape of current F18 foils..... no way is it possible to do in wood.
Most builders are struggling to build unbreakable foils even in carbon.. If you want them to be perfect then you need to spend big bucks to build them right.
I reckon 1600 USD is pretty ok for a pair of wildcat boards, they will be really good in an F16
What about carbon over a cnc milled wooden core? This to me is actually very tempting. Does anyone have a rough idea on the laminate schedule for a board?? Foil section is the other big question, I doubt they are running NACA0012's? Last time I dug and dug for this data it was unubtanium and NACA sections came out ahead in my 2D analysis.
Well, again, I have some things keeping me off the water. So while I'm on hold I may just cobble up 1 board 50% longer, drop it in the trunk and see if it does any better than the stock board. If there is any appreciable difference I would be satisfied with that. I won't be collecting any pickle dishes so there isn't much point in throwing a lot of money at it.
The Charlotte Sun Herald newspaper had you with 3rd place at the Charlote Harbor Regatta and you weren't even there to pick up your pickle dish.
I wasn't there to race either so I guess it all works out.
Pete Pollard Blade 702
'When you have a lot of things to do, it's best to get your nap out of the way first.
I think it would be do-able, aircraft props have been made from laminating wood for over 100 years. IIRC they were all pretty much parallel.
This isn't your grand daddy's airplane prop...dagger board foil sections and loads are all completely different.
Originally Posted by macca
If the boards were short enough then for sure you can do it in wood, but with the aspect ratio and foil section shape of current F18 foils..... no way is it possible to do in wood.
Most builders are struggling to build unbreakable foils even in carbon.. If you want them to be perfect then you need to spend big bucks to build them right.
I reckon 1600 USD is pretty ok for a pair of wildcat boards, they will be really good in an F16
What about carbon over a cnc milled wooden core? This to me is actually very tempting. Does anyone have a rough idea on the laminate schedule for a board?? Foil section is the other big question, I doubt they are running NACA0012's? Last time I dug and dug for this data it was unubtanium and NACA sections came out ahead in my 2D analysis.
Still missing the foil section. Plan form dimensions are useful. In my case I would literally take my existing Infusion short boards and add length till I had the same area as the long boards. I'd do some tweaking to keep an elliptical plan form at the tip (lower induced drag). The reason for doing this versus say copying the Mk. 2 long boards directly would be so I can interchange boards at will.
CNC cutting a wood core is possible, you would need to have some recesses in the max chord area to allow the required uni fibres to fit in, there would be a lot of finishing work to do, but its certainly feasible.
As a rough shot, I reckon around 8 layers each side of 300gsm uni IM or HM uni fiber is pretty much the bulk of the structural part done. then you need some RC200 biax or similar to hold it all together and you are good to go... remember that this is for around a 1.8m long foil with similar dimensions as a wildcat foil. Oh, and you need plenty of sand paper if you are going to do it this way!!!
Also, the wildcat foil is around 17mm thick, and you will get a lot more strength if you made yours at 21mm or so, its a bit more drag, but its easier to build a strong foil at this thickness.
The boards I have are the stock, short stubby boards. I'm guessing most anything would be an improvement so I see me laminating some cheap, throw-away plywood, shaping it with a rasp until it's time for a nap. Then, if that shows any improvement while actually sailing, I'll make a set out of better materials.
Bless all of you willing to go through the complexity of engineering. It definitely ain't me!
Pete Pollard Blade 702
'When you have a lot of things to do, it's best to get your nap out of the way first.
I just priced some UHM fabric per Macca's laminate schedule and it comes out to $700 to do 2x boards!! I would have to find some IM or HM at half that price to make it worthwhile.
That is an asymmetric foil, i.e it produces more lift at positive angles of attack than negative angles of attack. My understanding is current straight foils are symmetric. Otherwise you would have to tack the boards when you tacked the boat.
CNC cutting a wood core is possible, you would need to have some recesses in the max chord area to allow the required uni fibres to fit in, there would be a lot of finishing work to do, but its certainly feasible.
As a rough shot, I reckon around 8 layers each side of 300gsm uni IM or HM uni fiber is pretty much the bulk of the structural part done. then you need some RC200 biax or similar to hold it all together and you are good to go... remember that this is for around a 1.8m long foil with similar dimensions as a wildcat foil. Oh, and you need plenty of sand paper if you are going to do it this way!!!
Also, the wildcat foil is around 17mm thick, and you will get a lot more strength if you made yours at 21mm or so, its a bit more drag, but its easier to build a strong foil at this thickness.
That is an asymmetric foil, i.e it produces more lift at positive angles of attack than negative angles of attack. My understanding is current straight foils are symmetric. Otherwise you would have to tack the boards when you tacked the boat.
what's one more string to pull!?
Seriously, that may be the best idea to come out of the days discussion. Asym, tacking boards. Set up properly in shouldn't be too big a problem, particularly if there is a bigger gain to be had.
Last edited by pgp; 02/05/1302:24 PM.
Pete Pollard Blade 702
'When you have a lot of things to do, it's best to get your nap out of the way first.
I just priced some UHM fabric per Macca's laminate schedule and it comes out to $700 to do 2x boards!! I would have to find some IM or HM at half that price to make it worthwhile.
For the phantom boards we use some very special UHM uni's and I think the material cost is close to $700 per board.... But we do have the stiffest foils by a big margin.
Strength wise you will be achieving the same with standard modulus stuff, but it will just be more bendy.
Plywood is definately not adviceable for use as a high performance foil. On total I have four plywood foil breakages before going to strip-plank solid core. We even covered one set of foils with 600gsm triaxial S glass but the plywood core was unable to handle the loads Strip plank solid spruce did the trick on the Tornado. For an F16 the rudder foils could be done the same way or even with a laminated hollow wooden core like Marström.
For the daggerboard wood is probably doable if you dont go to radical with the length and thickness. Old 18squares etc used wood based foils with success but they can be heavy and flex. Covering a wood core with carbon is certainly doable, if you dont go too extreme. You can go extreme but it might break. That is what we have structural engineers for, and even they get it wrong now and then.
Wood is good. Carbon is lighter, stiffer and might also break
I think the best approach is to build one board of wood based on the existing profile but longer, then do on the water trials. Question is how much longer?
Pete Pollard Blade 702
'When you have a lot of things to do, it's best to get your nap out of the way first.